Welcome to our dedicated page on equipment diagnostics, focusing on the Portable Balancer and Vibration Analyzer, model Balanset-1A. This advanced tool is essential for industries that require precision in balancing rotors for various applications, including crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines, and more. The Balanset-1A offers dynamic balancing capabilities in two planes, making it a versatile choice for effective equipment diagnostics.
The Balanset-1A is engineered with dual-channel functionality that allows it to work with a variety of rotor types. This characteristic is crucial for achieving high accuracy and efficiency in balancing. This equipment diagnostics tool employs advanced technologies to provide in-depth analysis and monitoring of vibrations and balancing needs.
One of the standout features of the Balanset-1A is its Vibrometer Mode, which includes several key functionalities. Firstly, the Tachometer feature accurately measures rotational speed (RPM), a vital aspect of effective equipment diagnostics. Phase measurement helps determine the phase angle of vibration signals, critical for precise analysis. The device also analyzes the fundamental frequency component to monitor overall vibration levels, presenting a comprehensive picture of any equipment’s operational status. With features like FFT Spectrum analysis, the Balanset-1A offers detailed frequency spectrum insights, enhancing your diagnostic capabilities.
When it comes to balancing, the Balanset-1A offers both single plane and two plane balancing modes. This flexibility ensures that operators can achieve optimal dynamic balancing, crucial for minimizing vibrations and extending the life of equipment. The Polar Graph feature visualizes imbalance, allowing users to accurately place weights, enhancing the equipment diagnostics process. Additionally, the restore last session feature ensures convenience, allowing technicians to resume previous balancing activities swiftly.
The Balanset-1A also includes a Tolerance Calculator that computes acceptable balancing tolerances according to international standards, specifically ISO 1940. This is vital for any equipment diagnostics, as it guarantees that your machinery operates within permissible limits. Furthermore, the tool supports grinding wheel balancing using three counterweights, illustrating its versatility and application across various industries.
To enhance user experience, the Balanset-1A provides several charting capabilities. Overall charts visually represent vibration levels, while dedicated charts for harmonic frequencies and the frequency spectrum facilitate detailed analyses. Users can generate reports of their balancing outcomes, contributing significantly to the documentation and monitoring aspects of equipment diagnostics.
Furthermore, the Balanset-1A is designed to store and retrieve past balancing sessions. This archival capability allows for consistent tracking and comparison over time, crucial for trend analysis and early detection of potential equipment failures. Its re-balancing feature enables users to repeat the balancing process efficiently without loss of previously recorded data, streamlining the equipment diagnostics workflow.
Global compatibility is another advantage of the Balanset-1A, as it supports both Imperial and Metric systems. This feature is particularly beneficial for international applications, ensuring that users can comfortably operate the device regardless of their location.
When it comes to specifications, the Balanset-1A is equipped with two vibration sensors (vibro accelerometers), and an optical sensor (laser tachometer) with a measurement range from 50 to 500mm. The length of the cables is 4m, with a 10m option available, allowing flexibility in various operational environments. The device connects directly to a PC via a USB Interface Module, where software capabilities include measuring vibrations, phase angles, and calculating the values and angles for correction masses.
With a wide range of functionality, the Balanset-1A measures various parameters critical for robust equipment diagnostics. Measurement channels consist of two for vibration and one for rotational speed, with an extensive range of RMS vibration velocity measurement from 0 to 80 mm/s and frequency range capability from 5 to 550 Hz. The precision of equipment diagnostics is enhanced with permissible measurement error limits that are clearly defined in the technical specifications.
The Balanset-1A is not just a tool; it is an investment in reliability and performance. With its lightweight design of 4 KG and suitability for both industrial and field use, technicians can easily transport and utilize the equipment diagnostics tool on-site, ensuring that their machines continually operate at peak performance.
Purchasing the Balanset-1A is straightforward. Access to the device along with various components such as vibration sensors, optical sensors, and more are available online, allowing for easy acquisition of essential diagnostic tools. The detailed manual and FAQ section further support users in understanding and utilizing this powerful equipment diagnostics device.
In conclusion, the Balanset-1A Portable Balancer and Vibration Analyzer stands as a leading solution in the realm of equipment diagnostics. Its multifaceted capabilities, precision engineering, and user-friendly design make it an invaluable asset for any industry relying on reliable rotor performance and operational efficiency. For those seeking to enhance their equipment diagnostics processes, the Balanset-1A is undeniably the tool of choice, ensuring that your machinery remains productive and effective at all times.